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Forums > Tutorials / How To / Where To

How to properly shape a patch

Cland3stine
Mon, 26/01/2026 - 08:04

I’ve seen many kutte style jackets using cut outs of patches and I’ve tried this myself with a soldering iron in which the result was rather messy around the edges. I have a laser cut Rippikoulu oversized patch (the ptpp one) and it has lots of empty space around the actual image which I’m hoping to remove somehow primarily because when it overlaps with other patches on my kutte the unnecessarily large edges cover some of the art when it could be only covering what it needs to overlapped (if any of that makes sense).

Anyways if anyone know ways to do this please let me know :)


bad_american1992's picture

I would use high quality titanium scissors and an exacto knife to cut the patch down to the appropriate size first. I usually make relief cuts like if you were using a jigsaw in woodworking. Leave a border of about 1cm around the shape or logo you want, then use a bic lighter and melt the polyester together, that fuses the weaving and backing and keeps the two layers from seperating. That should leave enough border for you to sew it onto your jacket. Practice on a cheap or throwaway patch first before you start hacking away at the one you want!

Here's some I did ages ago:
https://tshirtslayer.com/patch/treblinka-shaped-patch
https://tshirtslayer.com/patch/patches-overactive-imagination

MortalCoil138's picture

I like to do the same thing as bad_american, but instead of a Bic lighter I use a soldering iron, I've had mixed results, but only because my hands shake so much

Cland3stine's picture

Yeah my hands are shaky as fuck, but what method do you think worked best?

MortalCoil138's picture

I personally preferred using the iron because I felt a I had a little more control, some people, like Wytch 92 I believe, like to use a lighter and a sewing needle for ultra fine cut outs.

https://tshirtslayer.com/patch/tankard-fat%E2%80%A6-ugly-and-live-cutout

Personally I love Wytch 92's work, but my hands are just too shaky to use this method.

Cland3stine's picture

My only problem with using a soldering iron is that it melts too much off the patch some times and looks a bit funny, maybe my soldering iron is too big?

MortalCoil138's picture

Too big in terms of power or in size of the nib? You can get replacement tips to adjust the size of it, or you can get a less powerful iron, I personally use a 100W soldering iron from supercheap, as I also use it for wiring on my shitbox. Supercheap also have a 25W and a 60W option.

Find attached link for the different tips available, I copied it in from SCA, but you could find them cheaper online such as on Ebay or possibly a hobby shop: https://www.supercheapauto.com.au/p/jaylec-soldering-iron-tip-kit/SPO719...

Cland3stine's picture

Well mines around 100W and has a rather large nib, I might try the hot needle one instead which would definitely save me more money. But thanks for the info!

Cland3stine's picture

I’ll give that a go, thank you!

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